2011年7月12日 星期二

Food Processors Baking Profits into Energy Savings

Food Processors Baking Profits into Energy Savings
Ready to put his Purdue University degree to work, Dave Van Laar, dug into one of his first assignments as an industrial engineer: to cost-justify the purchase of a cardboard bailer. "When I did the initial justification, we were going to make $10,000 a year selling the cardboard scrap. But by the time we got it purchased and installed, the board market had changed so much we had to pay someone to haul it off."

That was the 1970s. Since then the board market has changed. A lot. Also since then, Van Laar's career took off with operations and management positions leading him to baking companies including Pepperidge Farm and ultimately, Oak State Products, a Wenona, Ill.-based contract baker of cookies and bars. As president and CEO at Oak State, he again presides over a compacting-and-baling operation that is decidedly more profitable than using open-top containers and loose hauling of waste. One truck does the work of seven, eliminating an annual 213 truckloads and 6,390 gallons of diesel a year to save him $44,730.

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"You go through your P&L," Bill Simon, president and CEO of Walmart U.S., said at the company's Global Sustainability Milestone Meeting in March, "and you see this big line that's called 'waste removal' and it's a negative charge." Through commitment analysis and teamwork, "that line, that was a big negative on our P&L, is now turning into actually a fairly large positive."

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